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GSP Solution Architect, Ph.D. Operations Research, 15+ y.exp. (Westerville, OH)

Objective
 
To secure a position that will utilize my Operations Research capabilities.
 
Technical Skill Set
  • Operations Research Tools: Simulation, queuing, LP, regression, neural networks, more
  • Programming: C++, Unix, SQL, Oracle DBA training, 9iAS, HTML, Pro*C, multiple simulation languages
  • Supply Chain Planning: i2 SCP, webplan
Professional Experience

Solutions beyond standard job assignment –Responsible for numerous Lucent-wide solutions, both on personal initiative and at the request of external organizations
  • Solectron CP-Level Forecast – directly sources circuit pack demand on Solectron, avoiding erroneously inflating demand via higher-level product structures.  $22M+ in reduced over-forecast.
  • Available to Promise (ATP) Tool – a web-based solution providing order desks with visibility to global inventory and scheduled receipts.  No other global visibility and promising tool exists within Lucent.
  • Surplus Active OIs identification tool - provides visibility to surplus availability of non-X orderable items that have shown recent demand.  Currently providing visibility to over $74M in potential sales.
  • Celestica and Solectron SuperBOM tools – provide a means to manage component level buffer inventory at the EMS for customer delivery assurance.
  • OEM Quote Impact Tool – a web-based tool that explodes quote demand and sources it to OEMs to provide a view of what’s in the funnel.  It has been adopted as part of the SMG Tools utilities.
  • Phase Out Tracking Tool - the global repository of phase out, last time buy, and X-free activity providing visibility to $5M of “over-target” inventory
  • WES Advanced Shipment Notification (ASN) Quick Win - automates the transmission of data to WES for a reported savings of $1.4M
  • WES Compliance Metric Quick Wins – provides a web-based view of previously nonexistent WES performance metrics
  • Basic Network Elements (BNEs) Tool – automates the generation of simplified product units – 80% interval reductions, 10x turns, and millions in SC savings realized.
  • Optimal profiles – spreads GSP forecast based upon historic demand, aligning orders with forecast, reducing costs associated with early/late builds by 30%.
  • Commonality Metric – provides a measure of commonality and postponability at the item and product levels.  Ownership transferred to Bell Labs Ireland.
  • Pegging Tool - optimally builds parent items given inventory, both on hand and future receipts
  • Critical Materials Management (CMM) Tool - provides an otherwise absent confirmation that downstream suppliers are receiving the forecast as intended
Global Supply Planning (GSP) (2002-Present) – GSP Solution Architect
  • Personally prototyped the GSP solution, made it work and proved that it worked via daily validations
  • Consistently provides innovative solutions to difficult problems such as Tier 1 data integration
  • Team lead for the SSG, ACC, and INS integrations
  • Solely responsible for GSP BR2 design, implementation, testing, integration
  • Solution for CG-level reporting when the core GSP solution wasn't capable due to hardware constraints
  • Consistently provides production data when standard solutions are incapable, e.g. forecast netting
i2 SCP Implementation (2001-2002) – Responsible for integrating the SCP and DP solutions for WNG.  Responsibilities included
  • the design and support of the Supply Chain Cockpit,
  • the design of all software to build the i2 model for BR2 including Forecast Netting, Master Planning, and Forecast Sourcing,
  • the design of all software to control the Forecast Netting, Master Planning, and Forecast Sourcing automated workflows,
  • the design of all software to interface the Supply Chain Cockpit with external systems,
  • and the design and support of SCCPlan to provide commits for Mt Olive until Webplan was deployed.
Network Fault Management (NFM) software development (2000-2001) – Subsequent to receiving a PhD, led all Oracle development and support for NFM.  Accomplishments include
  • a feasibility study to justify moving the Topology Database from shared memory to Oracle,
  • the design and development of tools to load, maintain, and query the Topology Database for R11,
  • TIM12.0 upgrade software to support replication,
  • the development of software to support backups on the Common Database,
  • and the prototyping of  R12+ software changes.
Consulting and Research (1996-2000) – While earning a Ph.D.,
  • developed software for the Lucent Network Fault Management (NFM) product,
  • led Lucent project management teams, developed software, performed database administration, and performed process engineering for S&NP,
  • converted Lucent Surface Mount placement machine software to operate from an Oracle database for WNG (Fuji XCME software support),
  • and automated the generation of placement programs for the through-hole machines in the Lucent Operations Systems/Switching Systems shop.
  • As a Research Assistant at Ohio State, performed comparison of neural networks and linear regression in response surface analysis of small data sets.  Research papers are pending.
  • In a dissertation, entitled Queuing Network Construction Using Artificial Neural Networks, an approximate solution method is proposed for the analysis of general queuing networks.   The queuing network is decomposed and each node is modeled individually using an artificial neural network (ANN) trained via simulation to act as a “generic” queuing node.  The ANN accepts interarrival and service distributions in the form of histograms and generates a departure distribution and a performance measure. The performance measure approximations are compared to analytic methods and to a “correct” simulated result.  The method is demonstrated on both infinite and finite queuing systems.
Surface Mount Technology process development (1994-1996) – Responsible for networking the Fuji placement machines, providing tools to automatically validate the placement programs, automatically optimize placement programs, and automatically optimize setups across groups of codes.   Developed a program to extract placement data from the Fuji machines, permitting data-driven quality initiatives.  Some of the software was employed by other Lucent locations, including Oklahoma City.
Developed software to automate/facilitate the operation, engineering, and management of the surface mount processes.  Mark was personally responsible for cost savings in excess of $4M. Responsibilities included quality improvement, design for manufacture, and the introduction of new products.  Leadership roles in Engineering and Process Management teams.
 
1B Processor Circuit Pack Assembly (1992-1994) – Personally responsible for specifying, procuring, and proving in all circuit pack assembly processes and equipment used in the manufacture of the 1B Processor. Full responsibility for the design, procurement, and prove-in of all circuit pack assembly processes for the 1B Processor. Coordinated the efforts of all assembly engineers on the 1B Processor project.
 
FLEXLINE/JIT methodology (1986-1992) – Systems engineer on the development team that implemented the FLEXLINE manufacturing line. Involved in the reengineering of the Operations Systems manufacturing operations to create a high velocity, flexible manufacturing environment. Specific responsibilities included the queuing and simulation analysis of the proposed systems, the procurement and installation of facilities, the reengineering of existing processes, documentation, training, and ultimately the engineering support of the completed operations.
Involved in $3M of cost reduction.
 
Publications
  • Chambers, M.A. (2000) Queuing Network Construction Using Artificial Neural Networks. Ph.D. Dissertation, Ohio State University.
  • Chambers, M.A. and C.A. Mount-Campbell (2000) Process Optimization via Neural Network Metamodeling. Proc. International Journal of Production Economics.
  • Chambers, M.A. and T. Allen, Contrasting Regression and Neural Network Models on Standard Experimental Designs for an Arc Welding Application. , OSU-IWSE Working Paper, Columbus, OH.
  • Chambers, M.A. and T. Allen, A Systematic Approach for Comparing Neural Nets and Regression, OSU-IWSE Working Paper, Columbus, OH.
AT&T technical reports:
  • “FLEXLINE Capacity/Flow Model and Continuous Improvement Process” (1989).
  • “A Time-Activity Analysis of the CBW Circuit Pack Machine Insertion Shop” (1986).
Education
  • 2000 Ph.D.  The Ohio State University, Major in Operations Research with minors in Statistics and Decision Making.
  • 1994 M.S.I.E. Purdue University
  • 1986 B.S.I.S.E. The Ohio State University
Recognition
  • Nominated for appointment to Consulting Member of Technical Staff (CMTS) in 2006
  • Nominated for a 2005 Lucent Technologies Chairman's Award in the Unmatched Customer Value category for work on the WES metrics and Advanced Shipment Notification (ASN) automation system as part of the Improving Customer Installed Base and Warranty Data team.
Patent Submissions
  • 3 patent submissions for surface mount assembly optimization, forecast profile optimization, and the dynamic lead time process

Contact: Contact information available to DataShaping clients.

URL: www.datashaping.com/resumes16718r.shtml
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